Fully Automatic Fast Mould Change EPS Foam Plastic Thermocol Plate Making Machine
The Fully Automatic Fast Mould Change EPS Foam Plastic Thermocol Plate Making Machine, which has obtained CE certification for its outstanding quality and safety standards, represents a revolutionary leap forward in the field of styrofoam plate production. Engineered with a focus on maximizing efficiency and minimizing energy consumption, this machine is equipped with a host of innovative features that set it apart from conventional models. Its insulated steam chamber, rapid mold changeover mechanism, and seamless integration with a manipulator for automation make it an unrivaled choice for high-volume styrofoam packaging manufacturing.
The Fully Automatic Fast Mould Change EPS Foam Plastic Thermocol Plate Making Machine, which has obtained CE certification for its outstanding quality and safety standards, represents a revolutionary leap forward in the field of styrofoam plate production. Engineered with a focus on maximizing efficiency and minimizing energy consumption, this machine is equipped with a host of innovative features that set it apart from conventional models. Its insulated steam chamber, rapid mold changeover mechanism, and seamless integration with a manipulator for automation make it an unrivaled choice for high-volume styrofoam packaging manufacturing.
Key Features
Mechanical Structure and Pipeline System
- Insulated Steam Chamber: This machine incorporates a highly advanced heat insulation die cavity system, which utilizes state-of-the-art macromolecular thermal insulation materials. By effectively reducing heat loss during the heating process and preventing heat dissipation during the rapid demolding stage, it achieves a remarkable reduction in steam consumption of up to 30%. This not only leads to significant cost savings but also contributes to a more sustainable and environmentally friendly production process.
- Barrel Configuration: The SPZ1670FHS and SPZ1470FHS models are ingeniously designed with vertical double barrels, while the SPZ1270FHS features a vertical single barrel. Each barrel is equipped with 18 precisely engineered discharge holes (with a connector size of DN25) that offer versatile functions for pressure feed, vacuum feed, and batch feed. These functions are meticulously controlled via a rotary level switch, ensuring accurate and efficient material handling within the barrels.
- Stainless Steel Quick Couplings: The machine is outfitted with three high-quality stainless steel quick couplings for compressed air. These couplings enable seamless and efficient material handling operations, allowing for precise gun operation and enhanced overall productivity.
- High-Strength Templates: The templates are crafted from chamfered, gas-shielded welded steel plates. To enhance their durability and withstand the rigors of continuous use, they undergo a high-temperature annealing treatment. This process imparts exceptional strength and longevity to the templates, ensuring reliable performance over an extended period.
- Guide Rods: Constructed from 45# steel, the guide rods are further enhanced through high-frequency quenching. Additionally, they are coated with a 004–0.06 mm thick hard chromium layer, which endows them with outstanding wear resistance. This ensures smooth and precise movement of the molds during the opening and closing operations, minimizing the risk of mechanical failures and maintaining the accuracy of the plate-making process.
- Insulated Steam Chamber: This machine incorporates a highly advanced heat insulation die cavity system, which utilizes state-of-the-art macromolecular thermal insulation materials. By effectively reducing heat loss during the heating process and preventing heat dissipation during the rapid demolding stage, it achieves a remarkable reduction in steam consumption of up to 30%. This not only leads to significant cost savings but also contributes to a more sustainable and environmentally friendly production process.
- Barrel Configuration: The SPZ1670FHS and SPZ1470FHS models are ingeniously designed with vertical double barrels, while the SPZ1270FHS features a vertical single barrel. Each barrel is equipped with 18 precisely engineered discharge holes (with a connector size of DN25) that offer versatile functions for pressure feed, vacuum feed, and batch feed. These functions are meticulously controlled via a rotary level switch, ensuring accurate and efficient material handling within the barrels.
- Stainless Steel Quick Couplings: The machine is outfitted with three high-quality stainless steel quick couplings for compressed air. These couplings enable seamless and efficient material handling operations, allowing for precise gun operation and enhanced overall productivity.
- High-Strength Templates: The templates are crafted from chamfered, gas-shielded welded steel plates. To enhance their durability and withstand the rigors of continuous use, they undergo a high-temperature annealing treatment. This process imparts exceptional strength and longevity to the templates, ensuring reliable performance over an extended period.
- Guide Rods: Constructed from 45# steel, the guide rods are further enhanced through high-frequency quenching. Additionally, they are coated with a 004–0.06 mm thick hard chromium layer, which endows them with outstanding wear resistance. This ensures smooth and precise movement of the molds during the opening and closing operations, minimizing the risk of mechanical failures and maintaining the accuracy of the plate-making process.
Hydraulic System
- Digital Encoder Control: The hydraulic system is equipped with a digital encoder that enables precise stroke adjustment for mold opening and clamping. This advanced control mechanism ensures seamless and stable speed transitions without any impact, guaranteeing the safety and integrity of the molds and the produced plates. To further enhance safety, a triple interlocking mechanism, combining mechanical, hydraulic, and electrical safeguards, is incorporated, ensuring full compliance with the highest safety standards.
- Digital Encoder Control: The hydraulic system is equipped with a digital encoder that enables precise stroke adjustment for mold opening and clamping. This advanced control mechanism ensures seamless and stable speed transitions without any impact, guaranteeing the safety and integrity of the molds and the produced plates. To further enhance safety, a triple interlocking mechanism, combining mechanical, hydraulic, and electrical safeguards, is incorporated, ensuring full compliance with the highest safety standards.
Steam Heating System
- Precise Steam Control: The machine features a long-range control steam reducing valve that is specifically designed to stabilize steam flow with an accuracy of ±0.2 bar. This precise control, combined with patented proportional control and balance valves, enables a unique pulse heating technique. By operating at low pressure and high flow, this innovative approach not only reduces steam consumption but also optimizes the heating process, resulting in more uniform and high-quality plate production.
- Efficient Vacuum System: An energy-recycling system is integrated into the vacuum system, which leads to a remarkable reduction in vacuum power consumption by over 50%. This system also allows for high-temperature demolding, with the cavity temperature reaching up to 75°C, while ensuring that the moisture content of the plates remains below 7%. This combination of features significantly shortens the production cycle and improves the overall quality of the final products.
- Electro-Pneumatic Valve Control: The machine utilizes an imported electro-pneumatic valve to precisely control inlet, ejection, feed, and compression pressures. This level of control accuracy is essential for achieving consistent plate thickness and density, ensuring that each produced plate meets the strictest quality requirements.
- Cavity Pressure Feedback: A pressure sensor is installed to provide real-time cavity pressure monitoring and adjustment. This feedback loop allows the machine to respond instantly to any changes in pressure, maintaining optimal conditions throughout the production process and minimizing the risk of defects.
- Precise Steam Control: The machine features a long-range control steam reducing valve that is specifically designed to stabilize steam flow with an accuracy of ±0.2 bar. This precise control, combined with patented proportional control and balance valves, enables a unique pulse heating technique. By operating at low pressure and high flow, this innovative approach not only reduces steam consumption but also optimizes the heating process, resulting in more uniform and high-quality plate production.
- Efficient Vacuum System: An energy-recycling system is integrated into the vacuum system, which leads to a remarkable reduction in vacuum power consumption by over 50%. This system also allows for high-temperature demolding, with the cavity temperature reaching up to 75°C, while ensuring that the moisture content of the plates remains below 7%. This combination of features significantly shortens the production cycle and improves the overall quality of the final products.
- Electro-Pneumatic Valve Control: The machine utilizes an imported electro-pneumatic valve to precisely control inlet, ejection, feed, and compression pressures. This level of control accuracy is essential for achieving consistent plate thickness and density, ensuring that each produced plate meets the strictest quality requirements.
- Cavity Pressure Feedback: A pressure sensor is installed to provide real-time cavity pressure monitoring and adjustment. This feedback loop allows the machine to respond instantly to any changes in pressure, maintaining optimal conditions throughout the production process and minimizing the risk of defects.
Electrical Control System
- Real-Time Monitoring: The machine is equipped with a premium PLC that offers comprehensive fault alarms, running protection functions, and real-time status tracking. It provides numeric parameter displays, enabling operators to easily monitor and adjust various settings. Additionally, it includes motor status detection and multi-mode operational indicators, allowing for efficient troubleshooting and optimization of the production process.
- Network Management Ready: With its network management capabilities, the machine can be seamlessly integrated into office systems for centralized monitoring and management. This enables remote control and data analysis, facilitating efficient production planning and quality control across multiple production lines.
- Quick Mold Change: One of the most significant advantages of this machine is its ability to perform mold changes in approximately 30 minutes. This rapid mold changeover capability not only significantly boosts production efficiency but also ensures safety during the process. It allows for quick adaptation to different plate designs and production requirements, maximizing the flexibility and productivity of the manufacturing operation.
- Real-Time Monitoring: The machine is equipped with a premium PLC that offers comprehensive fault alarms, running protection functions, and real-time status tracking. It provides numeric parameter displays, enabling operators to easily monitor and adjust various settings. Additionally, it includes motor status detection and multi-mode operational indicators, allowing for efficient troubleshooting and optimization of the production process.
- Network Management Ready: With its network management capabilities, the machine can be seamlessly integrated into office systems for centralized monitoring and management. This enables remote control and data analysis, facilitating efficient production planning and quality control across multiple production lines.
- Quick Mold Change: One of the most significant advantages of this machine is its ability to perform mold changes in approximately 30 minutes. This rapid mold changeover capability not only significantly boosts production efficiency but also ensures safety during the process. It allows for quick adaptation to different plate designs and production requirements, maximizing the flexibility and productivity of the manufacturing operation.
Why Choose This EPS Thermocol Plate Making Machine?
This EPS thermocol plate-making machine combines advanced thermal management techniques, an efficient vacuum system, a rapid mold change design, and automated control capabilities. These features work in harmony to deliver a highly robust and versatile solution for modern styrofoam packaging lines. Whether it's for mass-producing standard packaging materials or for fulfilling customized orders with varying plate specifications, this machine offers the reliability, efficiency, and quality required to stay competitive in today's fast-paced manufacturing environment.
This EPS thermocol plate-making machine combines advanced thermal management techniques, an efficient vacuum system, a rapid mold change design, and automated control capabilities. These features work in harmony to deliver a highly robust and versatile solution for modern styrofoam packaging lines. Whether it's for mass-producing standard packaging materials or for fulfilling customized orders with varying plate specifications, this machine offers the reliability, efficiency, and quality required to stay competitive in today's fast-paced manufacturing environment.
Related Question and Answer
Question 1: How does the insulated steam chamber contribute to energy savings and production quality?
Answer: The insulated steam chamber uses advanced macromolecular thermal insulation materials. During heating, it reduces heat loss, which means less steam is needed to maintain the required temperature. This leads to up to 30% savings in steam consumption, cutting energy costs. In terms of production quality, it helps maintain a more stable temperature during the process, resulting in more consistent plate formation and better overall quality of the styrofoam plates.
Question 2: What is the significance of the digital encoder control in the hydraulic system?
Answer: The digital encoder control in the hydraulic system allows for extremely precise stroke adjustment when opening and clamping the molds. It ensures that the molds move smoothly and at a stable speed without any sudden impacts. This precision helps in preventing damage to the molds and producing plates with accurate dimensions. The triple interlocking mechanism (mechanical, hydraulic, electrical) associated with it further enhances safety by preventing any accidental or unauthorized mold movements.
Question 3: How does the efficient vacuum system affect the production cycle and product quality?
Answer: The efficient vacuum system with its energy-recycling feature reduces power consumption by over 50%. It also enables high-temperature demolding at up to 75°C with a moisture content below 7%. The reduced power consumption shortens the production cycle as it requires less energy input and time for the demolding process. The controlled moisture content and high-temperature demolding contribute to better product quality by ensuring that the plates have the right physical properties and are less likely to have defects such as warping or moisture-related issues.
Question 4: What benefits does the quick mold change feature bring to production?
Answer: The ability to change molds in about 30 minutes is a major advantage. It significantly increases production efficiency as it minimizes downtime between different production runs with different plate designs. This means more plates can be produced in a given time. It also adds flexibility to the production process, allowing manufacturers to quickly adapt to changing market demands or customer orders without significant disruptions or delays.
Question 5: How does the network management ready feature of the electrical control system help in a manufacturing setup?
Answer: The network management ready feature allows the machine to be integrated into office systems. This enables centralized monitoring and management from a remote location. Operators and managers can track the machine's performance, adjust parameters, and receive fault alarms in real-time. It helps in better production planning as data from multiple machines can be analyzed to optimize production schedules, allocate resources more effectively, and ensure overall quality control across the manufacturing facility.<button data-testid="audio_play_button" tabindex="0" class="semi-button semi-button-primary samantha-button-aiwXEk tertiary-kH1mvr small-KxXD_B icon-a2WxRL icon-only-F0SkXG action-btn-hD1Ndw button-HrgwrS semi-button-with-icon semi-button-with-icon-only" type="button" aria-disabled="false" aria-describedby="sszx1od" data-popupid="sszx1od" style="-webkit-tap-highlight-color: rgba(0, 0, 0, 0); align-items: center; border: 1px solid var(--s-color-border-tertiary); border-radius: var(--s-radius-xxss); box-shadow: none; display: inline-flex; font-size: 20px; height: 28px; justify-content: center; outline: none; padding: 6px; user-select: none; vertical-align: middle; text-wrap: nowrap; background-image: ; background-position-x: ; background-position-y: ; background-size: ; background-repeat: ; background-attachment: ; background-origin: ; background-clip: ; transform: scale(var(--semi-transform_scale-none)); transition: background-color var(--semi-transition_duration-none) var(--semi-transition_function-easeIn) var(--semi-transition_delay-none),border var(--semi-transition_duration-none) var(--semi-transition_function-easeIn) var(--semi-transition_delay-none); overflow-anchor: auto; min-width: var(--s-radius-xl,24px) !important; width: fit-content !important;"><svg xmlns="http://www.w3.org/2000/svg" width="1em" height="1em" fill="none" viewBox="0 0 24 24">
Question 1: How does the insulated steam chamber contribute to energy savings and production quality?
Answer: The insulated steam chamber uses advanced macromolecular thermal insulation materials. During heating, it reduces heat loss, which means less steam is needed to maintain the required temperature. This leads to up to 30% savings in steam consumption, cutting energy costs. In terms of production quality, it helps maintain a more stable temperature during the process, resulting in more consistent plate formation and better overall quality of the styrofoam plates.
Answer: The insulated steam chamber uses advanced macromolecular thermal insulation materials. During heating, it reduces heat loss, which means less steam is needed to maintain the required temperature. This leads to up to 30% savings in steam consumption, cutting energy costs. In terms of production quality, it helps maintain a more stable temperature during the process, resulting in more consistent plate formation and better overall quality of the styrofoam plates.
Question 2: What is the significance of the digital encoder control in the hydraulic system?
Answer: The digital encoder control in the hydraulic system allows for extremely precise stroke adjustment when opening and clamping the molds. It ensures that the molds move smoothly and at a stable speed without any sudden impacts. This precision helps in preventing damage to the molds and producing plates with accurate dimensions. The triple interlocking mechanism (mechanical, hydraulic, electrical) associated with it further enhances safety by preventing any accidental or unauthorized mold movements.
Answer: The digital encoder control in the hydraulic system allows for extremely precise stroke adjustment when opening and clamping the molds. It ensures that the molds move smoothly and at a stable speed without any sudden impacts. This precision helps in preventing damage to the molds and producing plates with accurate dimensions. The triple interlocking mechanism (mechanical, hydraulic, electrical) associated with it further enhances safety by preventing any accidental or unauthorized mold movements.
Question 3: How does the efficient vacuum system affect the production cycle and product quality?
Answer: The efficient vacuum system with its energy-recycling feature reduces power consumption by over 50%. It also enables high-temperature demolding at up to 75°C with a moisture content below 7%. The reduced power consumption shortens the production cycle as it requires less energy input and time for the demolding process. The controlled moisture content and high-temperature demolding contribute to better product quality by ensuring that the plates have the right physical properties and are less likely to have defects such as warping or moisture-related issues.
Answer: The efficient vacuum system with its energy-recycling feature reduces power consumption by over 50%. It also enables high-temperature demolding at up to 75°C with a moisture content below 7%. The reduced power consumption shortens the production cycle as it requires less energy input and time for the demolding process. The controlled moisture content and high-temperature demolding contribute to better product quality by ensuring that the plates have the right physical properties and are less likely to have defects such as warping or moisture-related issues.
Question 4: What benefits does the quick mold change feature bring to production?
Answer: The ability to change molds in about 30 minutes is a major advantage. It significantly increases production efficiency as it minimizes downtime between different production runs with different plate designs. This means more plates can be produced in a given time. It also adds flexibility to the production process, allowing manufacturers to quickly adapt to changing market demands or customer orders without significant disruptions or delays.
Answer: The ability to change molds in about 30 minutes is a major advantage. It significantly increases production efficiency as it minimizes downtime between different production runs with different plate designs. This means more plates can be produced in a given time. It also adds flexibility to the production process, allowing manufacturers to quickly adapt to changing market demands or customer orders without significant disruptions or delays.
Question 5: How does the network management ready feature of the electrical control system help in a manufacturing setup?
Answer: The network management ready feature allows the machine to be integrated into office systems. This enables centralized monitoring and management from a remote location. Operators and managers can track the machine's performance, adjust parameters, and receive fault alarms in real-time. It helps in better production planning as data from multiple machines can be analyzed to optimize production schedules, allocate resources more effectively, and ensure overall quality control across the manufacturing facility.
Answer: The network management ready feature allows the machine to be integrated into office systems. This enables centralized monitoring and management from a remote location. Operators and managers can track the machine's performance, adjust parameters, and receive fault alarms in real-time. It helps in better production planning as data from multiple machines can be analyzed to optimize production schedules, allocate resources more effectively, and ensure overall quality control across the manufacturing facility.
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