SPJ110 EPS Basic Type Polystyrene Foaming Machine

Product Overview

The SPJ110 EPS Basic Type Polystyrene Foaming Machine is meticulously engineered to deliver high-quality and efficient EPS foam production. Constructed with a robust rectangular tube frame and high-strength steel plates, the machine prioritizes safety and durability during operation. Designed for seamless processing efficiency, it is an ideal choice for businesses seeking reliable and consistent EPS foam production.

Main Features

Comprehensive System Design

• Integrated Components: The machine comes equipped with essential components such as a common dryer bed, screw conveyor, filling system, and sieving devices. These elements work in harmony to ensure a complete and streamlined production process from start to finish.

Steam System

• Precise Steam Control: Featuring a steam pressure reducer and angle valve, this system allows for precise control over the steam used in the foaming process. It ensures optimal pressure levels for consistent foam production while minimizing energy consumption.

Automatic Filling System

• Electronic Weighing Precision: The electronic weighing system enables automatic material filling by setting the desired weight through a user-friendly touchscreen interface. This feature guarantees precise material handling with minimal error tolerance, ensuring consistent product quality.

Material Level Control

• Photo Sensor Accuracy: A photo sensor accurately controls the expansion level of the material, maintaining stable and efficient foaming processes. This contributes to the overall efficiency and reliability of the machine.

Automatic Electric Control

• PLC and Touchscreen Interface: Equipped with PLC and touchscreen controls, the machine supports fully automated operation. From material filling to foam expansion, the system streamlines the entire production process, enhancing productivity and reducing manual intervention.

Optional Features

• Vibration Level Sensor: For even more precise material control during operation (optional).
• Proportional Valves: Available for enhanced control over steam and compressed air pressure (optional).
• Chamber Pressure and Temperature Sensors: An optional control system for better regulation of foaming conditions, ensuring optimal performance.

Key Benefits

• High Efficiency: Automation and precise control systems optimize production processes, leading to reduced operational costs and downtime.
• Safety and Durability: Built with high-strength steel, the machine offers long-lasting durability and safe operation.
• Accurate Material Handling: Electronic weighing systems and photo sensors ensure materials are handled with precision, contributing to high-quality output and minimal waste.
• Easy Operation: The PLC and touchscreen control simplify parameter settings and monitoring, making operation straightforward for users.

Applications

This machinery finds extensive application across multiple industries:

• Construction: Producing insulation panels for walls, roofs, and floors.
• Packaging: Manufacturing protective packaging for electronics, appliances, and fragile items.
• Agriculture: Creating lightweight containers for seedling cultivation and crop protection.
• Custom Products: Tailoring EPS blocks to meet specific project requirements.

Technical Support and Service

We provide comprehensive support services, including initial consultation, installation guidance, operator training, and ongoing after-sales service, ensuring your investment yields maximum benefits.

Case Studies

Explore real-world success stories where the SPJ110 has played a pivotal role in achieving cost reductions, waste minimization, and productivity improvements. Customer testimonials highlight the reliability and effectiveness of our solutions.

Future Directions

As technology advances, we remain committed to continuously refining our machines, introducing innovations such as enhanced automation, smarter diagnostics, and more sustainable features to stay ahead of industry trends.

Conclusion

The SPJ110 EPS Basic Type Polystyrene Foaming Machine provides a reliable, efficient, and high-quality solution for EPS foam production. With its advanced steam system, automatic filling capabilities, and easy-to-use control interface, it strikes an excellent balance between performance and cost-effectiveness, making it an indispensable asset for any business focused on high-performance EPS foam manufacturing.

For more information or to request a quote, contact us today!